Pressure-Sensitive Label Manufacturing
Custom Product Labels
Build a more dependable label program with vivid color, application-ready materials, and direct support from an independent Texas manufacturer.
Lone Star Labels & Packaging produces custom pressure-sensitive labels for established brands, co-packers, contract manufacturers, and growing multi-SKU product lines. We help connect the graphics buyers see with the materials, adhesive, liner, finishing, and press path the production team actually needs.
Built for Real Production
Product Labels Engineered for the Package and the Line
A successful label must hold color, dispense consistently, adhere to the intended surface, survive its environment, and repeat across every run. Our team evaluates the entire application—not just the artwork—so the final construction is aligned with how the label will be used.
- Digital and flexographic printing options
- GMI-certified flexographic and digital color
- Paper, BOPP, metallic, and foil materials
- Permanent and specialty adhesive options
- Multiple SKUs and product-family programs
- Consecutive barcode capabilities
- Raised varnish, spot gloss, and knockout options
- Direct manufacturing in Lewisville, Texas
Flexible Production Paths
Digital and Flexographic Product Label Printing
Different label programs require different production paths. Our HP Indigo 6K and HP Indigo 25K digital presses support product launches, versioned artwork, multiple SKUs, and programs requiring flexibility. Our flexographic platform—including 17-inch 11-color and 10-color presses—supports repeat and higher-volume programs requiring speed, consistency, and dependable brand color.
Because Lone Star supports both technologies, we can help match the press path to the quantity, graphics, construction, timeline, and long-term program instead of forcing every job into the same process.
Application-Aware Support
The Right Material and Adhesive for the Real Environment
Container material, surface energy, moisture, temperature, product exposure, storage, dispensing speed, and end-use expectations all affect label performance. Lone Star helps brands and manufacturing partners evaluate the construction before a seemingly small material choice becomes a line issue, field failure, or costly rework.
Where our team can help
- Paper, BOPP, metallic film, and foil facestocks
- Permanent, removable, and repositionable adhesives
- Freezer-grade and all-temperature applications
- Void and tamper-evident constructions
- Clear “no-label-look” product decoration
- Raised varnish, spot gloss, and knockouts for selective emphasis
- Hand-applied, machine-applied, and sheeted formats
- Transitions from digital launches to flexographic volume
Construction Options
Materials, Adhesives, and Finishes Matched to the Job
Visual impact matters, but the label construction must also perform through application, distribution, storage, and use. From durable BOPP films to raised varnish, spot gloss, and knockouts that create selective visual and tactile emphasis, we help narrow the options based on the package, environment, and commercial goal.
Paper BOPP Metallic Film Foil Permanent Removable Repositionable Freezer Grade All Temperature Void / Tamper Evident Raised Varnish Spot Gloss KnockoutsMarkets We Serve
Product Labels for Demanding Categories
Our pressure-sensitive label programs support consumer, regulated, retail, logistics, and specialty applications.
Food & Beverage Nutraceutical Health & Beauty Household & Consumer Pet Care Wine & Spirits Pharmaceutical IndustrialLet’s make sure we’re the right production fit.
Lone Star is built for production-ready packaging programs, repeat orders, and growing multi-SKU brands. Prototype-only, personal-use, and very small one-time projects may not be the right fit for our manufacturing platform.
Quote Readiness
What Helps Us Quote Your Product Labels
Send what you have. These details help our team evaluate the construction, production path, and commercial fit quickly.
- Label dimensions, dieline, or current sample
- Container material and application surface
- Artwork or current label specification
- Quantity and number of SKUs
- Material and adhesive requirements, if known
- Hand or machine application details
- Winding direction, core, and maximum roll diameter
- Target production or delivery date
Frequently Asked Questions
Answers Before You Request a Quote
Does Lone Star print both digital and flexographic product labels?
Yes. Our digital and flexographic capabilities allow us to align the press path with the quantity, graphics, number of SKUs, construction, and long-term production plan.
Can you help choose the label material and adhesive?
Yes. Container material, surface condition, temperature, moisture, storage, application method, and end use all help determine the appropriate facestock and adhesive options.
Is Lone Star GMI certified for product-label printing?
Lone Star is GMI certified for both flexographic and digital printing, supporting programs that require disciplined color control and repeatability.
Can you support multiple SKUs and recurring label programs?
Yes. Our platform supports multiple versions and product families, from flexible digital production through larger repeat-volume flexographic programs.
Ready When You Are
Build a Better Product Label Program
Whether you are launching a product, improving an existing construction, consolidating SKUs, or evaluating a more responsive domestic supplier, Lone Star Labels & Packaging is ready to help.